Generator Operation

The Generator Operation SOP (SOP-GEN-001) provides critical guidelines for safely operating generators, addressing potential hazards such as electric shock, CO poisoning, and fire risks. This document is essential for workers and supervisors in construction and industrial settings to mitigate risks and ensure compliance with the Work Health and Safety Act 2011 and associated regulations. By following these procedures, organizations can safeguard employee health and safety while maintaining operational efficiency.

• Electric shock from faulty wiring, damaged leads, or unearthed output → fatality
• Carbon monoxide (CO) poisoning from exhaust in enclosed/confined spaces → fatality
• Fire or explosion from petrol/diesel spillage onto hot exhaust
• Burns from hot engine, exhaust, or radiator
• Noise exposure exceeding 85 dB(A) on non-silenced units
• Entanglement with engine belts, fan, or alternator
• Backfeed energising a public network if connected without changeover switch → electrocution of network workers
• Trailer-related hazards: coupling failure, tip-over, sway during towing

• Work Health and Safety Act 2011 (Cth) and applicable state/territory WHS legislation
• Work Health and Safety Regulation 2011 (Cth) — Part 3.1 Plant; Part 4.7 Electrical Safety
• AS/NZS 3000 — Electrical installations (Wiring Rules)
• AS/NZS 3010 — Electrical installations — Generating sets
• AS/NZS 3012 — Electrical installations — Construction and demolition sites
• AS/NZS 3551 — Inspection and testing of generating sets and related equipment
• AS/NZS 3760 — In-service safety inspection and testing of electrical equipment
• Safe Work Australia — Code of Practice: Managing Electrical Risks in the Workplace
• Safe Work Australia — Code of Practice: Managing the Risks of Plant in the Workplace
• Generator Pre-Start Checklist (associated document)