SOPMechanical & Plant

Hydraulic Crawler Crane Op.

SOP-CRN-007

Part of (SWMS-CRN-007)

About this Document

This Standard Operating Procedure (SOP) provides detailed guidelines for the safe operation of Hydraulic Crawler Cranes, addressing critical hazards such as crane overload, tip-over risks, and suspended load safety. It is essential for operators, safety personnel, and managers involved in crane operations to ensure compliance with relevant health and safety legislation. Utilizing this document helps mitigate risks, promotes a safe work environment, and ensures that all operational procedures align with AS 2550 standards and Work Health and Safety regulations.

Hazards & Risks Covered

  • Crane overload or structural failure – catastrophic, fatality
  • Crane tip-over on soft, waterlogged, or sloped ground – fatality
  • Suspended load striking personnel – serious injury or fatality
  • Contact with overhead electrical conductors – electrocution
  • Ground failure under crawlers causing tip-over
  • Load swing in high wind – collision with structures or personnel
  • Hydraulic system failure causing boom drop

Legislation & Codes of Practice

  • Work Health and Safety Act 2011 (Cth) and applicable state/territory WHS legislation
  • Work Health and Safety Regulation 2017 (Cth) – Part 5.1 High Risk Work
  • AS 2550.1 – Cranes – Safe use – General requirements
  • AS 2550.5 – Cranes – Safe use – Mobile cranes
  • Safe Work Australia – Code of Practice: Managing the Risks of Plant in the Workplace (2024)
  • Lift Study / Engineered Lift Plan (associated document)
  • Hydraulic Crawler Crane Pre-Operational Inspection Checklist (associated document)

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Cornerstone SWMS

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Legislation & Standards

  • Work Health and Safety Act 2011 (Cwlth)
  • State & Territory WHS Legislation
  • Safe Work Australia Guidelines

Disclaimer: All documents provided on this platform are templates and starting points only. They must be reviewed, adapted, and approved by the Person Conducting a Business or Undertaking (PCBU) or facilitated by a designated WHS Manager, Site Supervisor, or Principal Contractor, before use at any specific worksite. Site-specific hazards, conditions, and legislative requirements may vary. Cornerstone SWMS accepts no liability for documents used without appropriate review and customisation.

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