Overhead Crane Operation

The Overhead Crane Operation SOP (SOP-CRN-006) outlines critical safety protocols for operating overhead cranes, addressing potential hazards such as load drops, crane derailment, and personal injury. This document is essential for operators, safety officers, and maintenance personnel to ensure compliance with the Work Health and Safety Act and relevant Australian standards. By following the procedures detailed within, organizations can enhance workplace safety, reduce accident risks, and promote efficient crane operation.

• Load drop due to rigging failure or crane malfunction – serious injury or fatality
• Crane bridge or end-carriage derailment – structural failure, load drop
• Overloading the crane beyond rated SWL – structural failure
• Personnel struck by the crane bridge or trolley – serious injury
• Entrapment between the crane bridge and building structure
• Failure of wire rope, sheaves, or hook block – load drop
• Operator or maintainer falling from the crane runway at height

• Work Health and Safety Act 2011 (Cth) and applicable state/territory WHS legislation
• Work Health and Safety Regulation 2017 (Cth) – Part 5.1 High Risk Work
• AS 2550.1 – Cranes – Safe use – General requirements
• AS 1418.1 – Cranes, hoists and winches – General requirements
• AS 1418.17 – Overhead cranes
• Safe Work Australia – Code of Practice: Managing the Risks of Plant in the Workplace (2024)
• Overhead Crane Pre-Operational Inspection Checklist (associated document)
• Facility Crane Register