Wire Rope Sling Operations

The Wire Rope Sling Operations SOP provides detailed guidelines on the safe use and inspection of wire rope slings in the workplace. It is crucial for personnel involved in lifting operations to understand the associated hazards, including potential sling failure and the importance of proper storage to prevent damage. This document also ensures compliance with relevant legislation and industry standards, making it an essential resource for promoting safety in mechanical and plant operations.

• Sling failure and load drop → fatality
• Lacerations from broken wires ("meat-hooks") — cut-resistant gloves are essential
• Load swing or shift during lift
• Pinch points between sling, hook, and load
• Wire rope corrosion or core damage from improper storage
• Use beyond WLL or at insufficient sling angle
• Crushing of the rope from sharp edges or kinking
• Heat damage from welding spatter or hot loads

• Work Health and Safety Act 2011 (Cth) and applicable state/territory WHS legislation
• Work Health and Safety Regulation 2011 (Cth) — Part 5.1 High Risk Work; Part 3.1 Plant
• AS 1666.1 — Wire-rope slings — Product specification
• AS 1666.2 — Wire-rope slings — Care and use
• AS 3569 — Steel wire ropes — Product specification
• AS 2550 series — Cranes, hoists and winches — Safe use
• AS 4991 — Lifting devices
• Safe Work Australia — Code of Practice: Managing the Risks of Plant in the Workplace
• Wire Rope Sling Inspection Register (associated document)